Tomotex partners with Combustion Technology: Over 30% fuel savings achieved with advanced boiler upgrade

Show Voice Options WHEN Tomotex, one of South Africas premier textile and apparel manufacturers, needed a reliable, efficient, and cost-saving boiler solution, they turned to industry leaders, Combustion Technology. The result? A seamless boiler and burner upgrade that has already delivered fuel savings exceeding 30%, along with significant improvements in plant safety, reliability, and operational control. A trusted name in textiles Operating since 1999, Tomotex supplies high-quality fabrics and apparel to retailers nationwide, specialising in sustainable and ethically sourced materials. Their commitment to eco-friendly production and operational efficiency is matched by their need for reliable, energy-conscious infrastructure to maintain competitive pricing and quality output. However, the companys existing boiler system had become a growing concern. The ageing 10T boiler was riddled with persistent leaks, high maintenance demands, and no modern control or modulation capabilities – a dangerous, costly, and inefficient setup threatening both safety and productivity. The challenge: Safety risks and soaring costs With growing risks of downtime and safety incidents – and excessive fuel consumption pushing operational costs sky-high – Tomotex management made the strategic decision to invest in a full boiler system upgrade. After an extensive review process, Combustion Technology was appointed to deliver the solution, thanks to its nearly 40 years of expertise, comprehensive end-to-end service, and cutting-edge combustion solutions. The solution: Tailored engineering excellence The project, awarded in January 2025, involved a complete removal of the old, leaking boiler system and the installation of a state-of-the-art Heavy Fuel Oil (HFO) boiler and burner system. The key components included: I.VAR BHP 4000 Steam Boiler – providing robust, reliable, and efficient steam generation tailored to Tomotexs process demands. Limpsfield LCHO 30 Dual Fuel Burner – delivering exceptional combustion efficiency, reduced emissions, and flexible fuel capability. Autoflame MK8 MM Boiler Management System – offering 24/7 monitoring, real-time combustion tuning, fault detection, and performance analytics. Custom-Built Control Panel with Vortex Cooler – designed for high-temperature environments, ensuring system longevity and reliability. Through expert system design, precise installation, and rigorous commissioning, Combustion Technology ensured the new solution delivered on every goal: improved safety, energy efficiency, control accuracy, and environmental compliance.